Why do I dare to say that the molded carbon fiber square pipe produced by our company is of first-class quality?
The picture below will explain. Figure 1 is the carbon fiber square tube produced by our company, and Figure 2 is the carbon fiber square tube we bought online. We can clearly see from the picture: the surface of the product in picture 1 is smooth, the edges are clear and flat, the thickness of the product is basically uniform, and there is no unevenness. The surface of the product in picture 2 is not smooth, rather rough, and the thickness is uneven, which does not guarantee the accuracy of the product. If it is used in some high-standard industries such as construction, aviation, and large-scale equipment, the product in picture 2 is completely unqualified, and the quality of the product is not guaranteed, especially in aerospace fields that have very high safety requirements. Carbon fiber square tubes are completely unusable.
So what is the reason for the high quality of the pipe in Figure 1 and the poor quality of the pipe in Figure 2?
The reason lies in the product technology and the technical level of workers. In picture 1, the molding process and hot pressing process are mainly used in the pipe manufacturing process. The key to the manufacturing process is to open the mold and process it through a large-scale molding machine; while in picture 2, the manufacturer does not develop the mold directly in order to save costs, and directly measured, handcrafted, and finally heat-pressed. The mold can ensure the accuracy of the product, and the molding machine can make the final shape of the product through the process of pressurization, insulation, cooling and pressure release, ensuring the stability of the product forming process. The carbon fiber square tube in picture 2 directly omits the use of molds, the product shape is not standard, the structure is unstable, and the final hot-pressed product naturally has deviations.
In addition, how does the technical level of workers affect the quality of carbon fiber square tubes? Before the product is molded and hot-pressed, we need to wrap the raw material required for production, namely carbon fiber prepreg, on the mold. The packaging process is the key. Experienced workers and production supervisors will judge how many layers of cloth to stick and the angle of sticking, so that the product can finally achieve better performance. Many workers in our factory have more than 5 years of production experience, and their skills are already very skilled.
The advantages of standardized production of carbon fiber square tubes lie in large-scale production, high production efficiency, and the price of quantitatively produced products is naturally not high; non-standardized production, such as carbon fiber square tubes produced by hand in picture 2, not only the production efficiency is low, the product quality cannot be guaranteed, and the price will not be cheap. As a company with more than ten years of experience in carbon fiber production, the production of carbon fiber products has a mature standardized production process: material preparation, stacking, mold feeding, hot pressing, cooling, demoulding, processing and forming.
The benefits of standardized production are many.
1. Improve production efficiency.
2. Reduce waste: By standardizing processes, you can reduce waste, such as reducing storage costs and obsolete products.
3. Guarantee product quality: Standardized production process can make the production process more controllable. Through continuous optimization of process and standardized inspection in the production process, the possibility of product quality problems can be reduced.
4. Reduce costs: Standardized production processes can reduce management costs, employment costs, inventory costs and manufacturing costs, etc., and improve the profitability of enterprises.
5. Improve work safety: Employees work on the basis of following standardized procedures, which can reduce the risk of work accidents and improve work efficiency.
Regarding molded carbon fiber square pipe, we can produce various specifications: twill/plain/smooth surface, various colors, various sizes, and various lengths. We very much welcome everyone to come to consult!
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